WEBVTT 00:00.633 --> 00:01.833 align:left position:25%,start line:89% size:65% Hi, I'm Rob Stewart. 00:01.933 --> 00:03.966 align:left position:25%,start line:83% size:65% Coming up, everything you ever wanted to know 00:04.066 --> 00:07.633 align:left position:17.5%,start line:83% size:72.5% about a versatile crop that touches your life, every day. 00:07.733 --> 00:09.933 align:left position:17.5%,start line:83% size:72.5% We're talking about a crop that impacts something 00:10.033 --> 00:13.933 align:left position:20%,start line:83% size:70% you're wearing, carrying, maybe even cooking. 00:14.033 --> 00:16.266 align:left position:22.5%,start line:71% size:67.5% It's all about cotton! 00:16.366 --> 00:17.366 align:left position:20%,start line:71% size:70% We'll take you down South 00:17.466 --> 00:20.266 align:left position:25%,start line:65% size:65% where cotton is king for some farmers. 00:20.366 --> 00:21.600 align:left position:20%,start line:71% size:70% And you may be surprised 00:21.700 --> 00:24.100 align:left position:25%,start line:65% size:65% at the hard work that goes into the harvest. 00:24.200 --> 00:25.566 align:left position:30%,start line:65% size:60% And we'll travel to North Carolina 00:25.666 --> 00:28.366 align:left position:30%,start line:65% size:60% where cotton goes from fiber to fabric. 00:28.466 --> 00:30.800 align:left position:32.5%,start line:65% size:57.5% And what's the connection between cotton, 00:30.900 --> 00:33.166 align:left position:25%,start line:71% size:65% catfish and chicken? 00:33.266 --> 00:34.100 align:left position:22.5%,start line:71% size:67.5% We'll take you to Texas 00:34.200 --> 00:36.433 align:left position:27.5%,start line:65% size:62.5% where one chef says without cotton, 00:36.533 --> 00:39.600 align:left position:20%,start line:65% size:70% dinner at his restaurant just wouldn't be the same. 00:39.700 --> 00:42.266 align:left position:25%,start line:83% size:65% It's all coming up on America's Heartland. 00:42.366 --> 00:45.633 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 00:45.733 --> 00:49.166 align:left position:15%,start line:83% size:75% Narr: America's Heartland is made possible by... 00:49.266 --> 00:51.900 align:left position:30%,start line:83% size:60% CropLife America. And it's member companies 00:52.000 --> 00:54.766 align:left position:22.5%,start line:83% size:67.5% and associations in the crop protection industry 00:54.866 --> 00:59.533 align:left position:37.5%,start line:5% size:52.5% including: 01:01.033 --> 01:03.700 align:left position:35%,start line:83% size:55% Farm Credit - financing agriculture 01:03.800 --> 01:05.966 align:left position:15%,start line:89% size:75% and rural America since 1916. 01:06.066 --> 01:07.866 align:left position:32.5%,start line:83% size:57.5% Farm Credit is cooperatively owned 01:07.966 --> 01:09.666 align:left position:25%,start line:83% size:65% by America's farmers and ranchers. 01:09.766 --> 01:14.466 align:left position:35%,start line:83% size:55% Learn more at farmcredit.com. 01:14.566 --> 01:17.166 align:left position:35%,start line:83% size:55% The Fund for Agriculture Education - 01:17.266 --> 01:19.266 align:left position:22.5%,start line:83% size:67.5% A fund created by KVIE to support 01:19.366 --> 01:21.466 align:left position:27.5%,start line:83% size:62.5% America's Heartland programming. 01:21.566 --> 01:25.600 align:left position:25%,start line:5% size:65% Contributors include the following: 01:26.133 --> 01:32.700 align:left position:15%,start line:83% size:75% ♪♪♪ You can see it in the eyes of every woman and man ♪♪♪ 01:32.800 --> 01:38.766 align:left position:17.5%,start line:83% size:72.5% ♪♪♪ In America's Heartland, livin' close to the land ♪♪♪ 01:38.866 --> 01:41.733 align:left position:30%,start line:83% size:60% ♪♪♪ There's a love for the country ♪♪♪ 01:41.833 --> 01:44.700 align:left position:32.5%,start line:83% size:57.5% ♪♪♪ And a pride in the brand ♪♪♪ 01:44.800 --> 01:47.700 align:left position:15%,start line:89% size:75% ♪♪♪ In America's Heartland ♪♪♪ 01:47.800 --> 01:53.066 align:left position:27.5%,start line:83% size:62.5% ♪♪♪ Livin' close... close to the land ♪♪♪ 01:53.166 --> 02:02.066 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 02:02.166 --> 02:05.033 align:left position:22.5%,start line:65% size:67.5% Rob: There's no denying that cotton is important 02:05.133 --> 02:08.466 align:left position:25%,start line:65% size:65% in all of our lives- just look in your closet. 02:08.566 --> 02:09.333 align:left position:25%,start line:89% size:65% It's one of the most 02:09.433 --> 02:12.066 align:left position:30%,start line:83% size:60% versatile fabrics in the world. 02:12.166 --> 02:14.733 align:left position:27.5%,start line:83% size:62.5% Cotton production, processing, and sales 02:14.833 --> 02:17.600 align:left position:25%,start line:83% size:65% generate more than a hundred billion dollars 02:17.700 --> 02:19.866 align:left position:35%,start line:83% size:55% each year to the U.S. economy. 02:19.966 --> 02:22.000 align:left position:27.5%,start line:83% size:62.5% Sarah Gardner says it all starts 02:22.100 --> 02:24.133 align:left position:17.5%,start line:89% size:72.5% with the crop in the field. 02:25.466 --> 02:27.833 align:left position:12.5%,start line:83% size:77.5% Sarah: Come late summer across much of the Southeast, 02:27.933 --> 02:30.300 align:left position:17.5%,start line:83% size:72.5% you'll find cotton farmers taking to the fields to 02:30.400 --> 02:34.333 align:left position:22.5%,start line:83% size:67.5% bring in their crops of fluffy white cotton. 02:34.433 --> 02:35.966 align:left position:37.5%,start line:83% size:52.5% And here on Jay Hardwick's farm 02:36.066 --> 02:38.666 align:left position:17.5%,start line:65% size:72.5% near Newellton, Louisiana, cotton production is 02:38.766 --> 02:41.566 align:left position:22.5%,start line:65% size:67.5% all about growing more while using less. 02:41.666 --> 02:43.333 align:left position:17.5%,start line:65% size:72.5% Jay: We've made tremendous progress over the years 02:43.433 --> 02:44.933 align:left position:22.5%,start line:65% size:67.5% in terms of harvesting efficiencies 02:45.033 --> 02:46.800 align:left position:22.5%,start line:71% size:67.5% and our approach to it. 02:46.900 --> 02:48.966 align:left position:22.5%,start line:83% size:67.5% Sarah: Jay will rotate multiple crops on more 02:49.066 --> 02:50.933 align:left position:22.5%,start line:89% size:67.5% than 7 thousand acres. 02:51.033 --> 02:53.533 align:left position:27.5%,start line:83% size:62.5% That crop rotation is important in 02:53.633 --> 02:56.933 align:left position:20%,start line:83% size:70% marshalling equipment and human resources utilizing 02:57.033 --> 03:00.533 align:left position:22.5%,start line:83% size:67.5% science and technology to maximize efficiency. 03:00.633 --> 03:02.466 align:left position:17.5%,start line:83% size:72.5% Jay: The technology that's going into crops to 03:02.566 --> 03:04.300 align:left position:17.5%,start line:89% size:72.5% make them insect resistant. 03:04.400 --> 03:07.000 align:left position:17.5%,start line:83% size:72.5% This is a huge opportunity for agriculture because 03:07.100 --> 03:10.266 align:left position:22.5%,start line:83% size:67.5% up to this point we've had to use a tremendous 03:10.366 --> 03:13.366 align:left position:25%,start line:83% size:65% amount of pesticides to grow these crops. 03:13.466 --> 03:16.866 align:left position:15%,start line:83% size:75% But now cotton is being grown with far less pesticides, 03:16.966 --> 03:21.233 align:left position:17.5%,start line:83% size:72.5% which should be comforting to many, many people. 03:21.333 --> 03:23.900 align:left position:22.5%,start line:83% size:67.5% Sarah: In the 1920s and '30s, Boll Weevils 03:24.000 --> 03:27.266 align:left position:22.5%,start line:83% size:67.5% exacted a heavy toll on America's cotton crops. 03:27.366 --> 03:29.100 align:left position:20%,start line:89% size:70% These days new pesticides 03:29.200 --> 03:31.500 align:left position:25%,start line:83% size:65% and other eradication programs have gone 03:31.600 --> 03:34.900 align:left position:20%,start line:83% size:70% a long way in controlling that insect population. 03:35.000 --> 03:37.100 align:left position:22.5%,start line:83% size:67.5% The cotton planting to harvest cycle here 03:37.200 --> 03:40.300 align:left position:25%,start line:83% size:65% on the Hardwick farm takes about 150 days. 03:40.400 --> 03:43.166 align:left position:22.5%,start line:83% size:67.5% As part of the process, Jay decides when to spray 03:43.266 --> 03:46.666 align:left position:17.5%,start line:83% size:72.5% his plants with defoliant, forcing the leaves to drop, 03:46.766 --> 03:49.866 align:left position:25%,start line:83% size:65% and making his cotton easier to harvest. 03:49.966 --> 03:52.933 align:left position:12.5%,start line:83% size:77.5% Jay: What we're trying to do is allow the cotton to open to 03:53.033 --> 03:56.633 align:left position:15%,start line:83% size:75% where it's 60% of the bolls, this is the fruit of the- 03:56.733 --> 03:59.366 align:left position:25%,start line:83% size:65% of the cotton plant, when that boll opens up 03:59.466 --> 04:05.100 align:left position:20%,start line:83% size:70% and is a cotton like this that's ready to be picked. 04:05.200 --> 04:08.233 align:left position:17.5%,start line:83% size:72.5% We try to create a harvest efficiency by opening up 04:08.333 --> 04:10.566 align:left position:27.5%,start line:83% size:62.5% all the bolls so we can pick at one time. 04:10.666 --> 04:12.300 align:left position:17.5%,start line:83% size:72.5% Sarah: Okay and how do you go about applying 04:12.400 --> 04:13.600 align:left position:17.5%,start line:89% size:72.5% the chemical to the field? 04:13.700 --> 04:16.366 align:left position:15%,start line:83% size:75% Jay: We use what are called a ground rig, it's a tractor 04:16.466 --> 04:20.833 align:left position:17.5%,start line:83% size:72.5% with a spray boom on it and it's a self-contained cab 04:20.933 --> 04:22.833 align:left position:27.5%,start line:83% size:62.5% the operator is in a closed environment, 04:22.933 --> 04:24.900 align:left position:15%,start line:83% size:75% so he doesn't come in contact with any of the materials 04:25.000 --> 04:27.433 align:left position:15%,start line:83% size:75% that we spray on the farm so it's a very clean operation. 04:27.533 --> 04:29.900 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 04:30.000 --> 04:32.866 align:left position:17.5%,start line:83% size:72.5% Sarah: Jay, his family and crew utilize technology 04:32.966 --> 04:34.700 align:left position:15%,start line:89% size:75% in bringing in their harvest. 04:34.800 --> 04:37.633 align:left position:20%,start line:83% size:70% Coordinating information from that variety of sources 04:37.733 --> 04:41.533 align:left position:17.5%,start line:83% size:72.5% means a more efficient use of machinery and field time. 04:41.633 --> 04:43.033 align:left position:20%,start line:83% size:70% Jay: Well the adoption of new technologies 04:43.133 --> 04:46.800 align:left position:27.5%,start line:83% size:62.5% like GPS equipment, satellite systems, 04:46.900 --> 04:49.966 align:left position:20%,start line:83% size:70% computer-based technology and software, you know, 04:50.066 --> 04:51.466 align:left position:27.5%,start line:83% size:62.5% the allure of it is just so impressive, 04:51.566 --> 04:53.400 align:left position:30%,start line:83% size:60% it's almost as if you adopt this, 04:53.500 --> 04:56.033 align:left position:22.5%,start line:83% size:67.5% you will have increased opportunities. 04:56.133 --> 04:57.866 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 04:57.966 --> 04:59.433 align:left position:15%,start line:89% size:75% Sarah: Even with technology, 04:59.533 --> 05:02.466 align:left position:22.5%,start line:83% size:67.5% a cotton harvest means long hours in the fields... 05:02.566 --> 05:04.233 align:left position:17.5%,start line:89% size:72.5% using specialized equipment 05:04.333 --> 05:06.566 align:left position:25%,start line:83% size:65% to handle the picking and transport. 05:06.666 --> 05:09.133 align:left position:25%,start line:83% size:65% Jay: The front of the picker are spindles 05:09.233 --> 05:11.200 align:left position:27.5%,start line:83% size:62.5% and they're pointed kind of like my fingers 05:11.300 --> 05:12.800 align:left position:35%,start line:83% size:55% and they have little notches on them 05:12.900 --> 05:14.800 align:left position:30%,start line:83% size:60% and those notches are rotating, 05:14.900 --> 05:17.600 align:left position:22.5%,start line:83% size:67.5% and as they're rotating around on a drum 05:17.700 --> 05:20.933 align:left position:27.5%,start line:83% size:62.5% they're feeding the cotton through that drum. 05:21.033 --> 05:22.100 align:left position:17.5%,start line:89% size:72.5% And then we have a tractor 05:22.200 --> 05:24.033 align:left position:27.5%,start line:83% size:62.5% that's tied to what we call a boll buggy, 05:24.133 --> 05:26.766 align:left position:17.5%,start line:83% size:72.5% a big basket on wheels that comes through the field, 05:26.866 --> 05:29.066 align:left position:27.5%,start line:83% size:62.5% comes up alongside that cotton picker 05:29.166 --> 05:31.833 align:left position:17.5%,start line:83% size:72.5% and then he waits and they mechanically operate that 05:31.933 --> 05:34.233 align:left position:30%,start line:83% size:60% and dump it into that big basket. 05:34.333 --> 05:36.633 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 05:36.733 --> 05:38.766 align:left position:17.5%,start line:83% size:72.5% Sarah: A hydraulic cylinder compresses the cotton 05:38.866 --> 05:41.100 align:left position:22.5%,start line:83% size:67.5% until it's tight enough to hold its shape. 05:41.200 --> 05:44.400 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 05:44.500 --> 05:48.000 align:left position:17.5%,start line:83% size:72.5% From the field, cotton will be processed at a cotton gin. 05:48.100 --> 05:50.300 align:left position:22.5%,start line:83% size:67.5% The large modules will be fed into machines 05:50.400 --> 05:53.000 align:left position:22.5%,start line:83% size:67.5% that clean and separate the plant material. 05:53.100 --> 05:54.400 align:left position:20%,start line:89% size:70% Combing devices pull the 05:54.500 --> 05:56.866 align:left position:27.5%,start line:83% size:62.5% fluffy white fibers from the plant and 05:56.966 --> 05:59.600 align:left position:17.5%,start line:83% size:72.5% the seeds are collected for later use in other products. 06:01.566 --> 06:04.733 align:left position:17.5%,start line:83% size:72.5% Most of jay's crop residue remains on the land: 06:04.833 --> 06:07.166 align:left position:22.5%,start line:83% size:67.5% that "no-till approach" provides organic matter 06:07.266 --> 06:11.400 align:left position:20%,start line:83% size:70% that reduces erosion and improves water retention. 06:11.500 --> 06:12.900 align:left position:17.5%,start line:65% size:72.5% Marshall: I think they say it takes 100 years 06:13.000 --> 06:14.833 align:left position:17.5%,start line:71% size:72.5% to make one inch of topsoil 06:14.933 --> 06:17.600 align:left position:20%,start line:65% size:70% so you have to be a good steward to the land too, 06:17.700 --> 06:22.233 align:left position:20%,start line:83% size:70% unless you don't plan on farming here for very long. 06:22.333 --> 06:24.600 align:left position:10%,start line:83% size:80% Sarah: And Jay is quick to point out that improvements 06:24.700 --> 06:27.266 align:left position:25%,start line:59% size:65% in plant varieties as well as new techniques 06:27.366 --> 06:30.100 align:left position:25%,start line:59% size:65% for fertilization and pest management have given 06:30.200 --> 06:32.366 align:left position:30%,start line:83% size:60% farmers a chance to produce more while 06:32.466 --> 06:35.333 align:left position:30%,start line:83% size:60% leaving a smaller footprint on their land. 06:35.433 --> 06:37.233 align:left position:12.5%,start line:83% size:77.5% Jay: There's not a whole lot of land left so we gotta do 06:37.333 --> 06:39.766 align:left position:17.5%,start line:83% size:72.5% a much better job with the land that's available. 06:39.866 --> 06:43.766 align:left position:17.5%,start line:83% size:72.5% It's our responsibility to preserve it, protect it, 06:43.866 --> 06:46.300 align:left position:27.5%,start line:83% size:62.5% but also make it as efficient as possible 06:46.400 --> 06:48.333 align:left position:30%,start line:83% size:60% knowing that the next generation; 06:48.433 --> 06:49.800 align:left position:27.5%,start line:83% size:62.5% we want to turn it over to them 06:49.900 --> 06:51.166 align:left position:30%,start line:83% size:60% so that they have the opportunity 06:51.266 --> 06:53.633 align:left position:20%,start line:83% size:70% not only to provide food and fiber for their time 06:53.733 --> 06:55.600 align:left position:27.5%,start line:83% size:62.5% but also to pass it onto their children. 06:55.700 --> 06:58.566 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 06:58.666 --> 07:00.033 align:left position:17.5%,start line:83% size:72.5% Narr: Cotton production in the United States 07:00.133 --> 07:02.333 align:left position:32.5%,start line:83% size:57.5% began with the colonists in Virginia. 07:02.433 --> 07:04.966 align:left position:25%,start line:83% size:65% It then spread south and west to Texas. 07:05.066 --> 07:07.000 align:left position:27.5%,start line:83% size:62.5% When farmers began irrigating crops, 07:07.100 --> 07:10.133 align:left position:17.5%,start line:83% size:72.5% cotton production expanded to Arizona and California. 07:10.233 --> 07:11.366 align:left position:20%,start line:89% size:70% [sound of water dripping] 07:11.466 --> 07:14.966 align:left position:15%,start line:83% size:75% Rob: So you've brought in the cotton crop- what's next? 07:15.066 --> 07:16.466 align:left position:30%,start line:83% size:60% Well, most of us already know that 07:16.566 --> 07:19.100 align:left position:22.5%,start line:83% size:67.5% the majority of cotton gets made into cloth... 07:19.200 --> 07:21.800 align:left position:22.5%,start line:83% size:67.5% maybe for that skirt or dress shirt in your closet. 07:21.900 --> 07:24.366 align:left position:22.5%,start line:83% size:67.5% But what happens after those big bales 07:24.466 --> 07:27.200 align:left position:22.5%,start line:83% size:67.5% come in from the field? Well, our Jason Shoultz says 07:27.300 --> 07:31.466 align:left position:32.5%,start line:5% size:57.5% [kitten meows] before you make clothes, you have to make yarn. 07:31.566 --> 07:34.733 align:left position:22.5%,start line:83% size:67.5% Jason: Think about it. T-Shirts, towels, all those 07:34.833 --> 07:38.000 align:left position:25%,start line:83% size:65% white socks you own, your favorite pair of jeans. 07:38.100 --> 07:39.633 align:left position:30%,start line:83% size:60% Right now you're probably wearing 07:39.733 --> 07:41.833 align:left position:17.5%,start line:89% size:72.5% something made from cotton. 07:41.933 --> 07:44.666 align:left position:17.5%,start line:83% size:72.5% Anderson: Well this company was started in 1916 07:44.766 --> 07:48.900 align:left position:30%,start line:83% size:60% and it started up as a thread company 07:49.000 --> 07:53.433 align:left position:20%,start line:65% size:70% and then in World War II, it converted to yarn 07:53.533 --> 07:56.033 align:left position:22.5%,start line:65% size:67.5% to make gabardine pants for the military. 07:56.133 --> 07:58.666 align:left position:17.5%,start line:65% size:72.5% Jason: Anderson Warlick is the president and CEO 07:58.766 --> 08:01.266 align:left position:27.5%,start line:65% size:62.5% of North Carolina's Parkdale Mills. 08:01.366 --> 08:04.666 align:left position:17.5%,start line:65% size:72.5% He's seen his company grow from one plant in 1961- 08:04.766 --> 08:07.066 align:left position:27.5%,start line:71% size:62.5% to 34 plants today. 08:07.166 --> 08:10.500 align:left position:12.5%,start line:65% size:77.5% Anderson: Our company today is gonna produce anywhere from 08:10.600 --> 08:16.066 align:left position:20%,start line:83% size:70% 900 million to a billion pounds of yarn per year. 08:16.166 --> 08:17.400 align:left position:25%,start line:83% size:65% Jason: This plant in Mineral Springs 08:17.500 --> 08:20.166 align:left position:25%,start line:83% size:65% spins customized yarn for printable t-shirts. 08:20.266 --> 08:22.366 align:left position:22.5%,start line:83% size:67.5% All of the cotton that comes through these doors 08:22.466 --> 08:24.700 align:left position:32.5%,start line:83% size:57.5% is selected for specific characteristics 08:24.800 --> 08:27.800 align:left position:32.5%,start line:83% size:57.5% like strength, uniformity and color. 08:27.900 --> 08:31.466 align:left position:20%,start line:83% size:70% Anderson: These bales are 500 pounds per bale 08:31.566 --> 08:33.900 align:left position:30%,start line:83% size:60% and what we do is we take this bale 08:34.000 --> 08:36.633 align:left position:20%,start line:83% size:70% and we take the cover off and we take the straps off. 08:36.733 --> 08:37.733 align:left position:15%,start line:89% size:75% Jason: The bales are lined up 08:37.833 --> 08:40.466 align:left position:20%,start line:83% size:70% under an automated feeder that skims the tops- 08:40.566 --> 08:43.833 align:left position:25%,start line:83% size:65% removing small tufts of cotton as it goes. 08:43.933 --> 08:45.500 align:left position:15%,start line:83% size:75% Anderson: What we're doing is we're taking off of 08:45.600 --> 08:48.366 align:left position:17.5%,start line:89% size:72.5% 80 to 100 different bales, 08:48.466 --> 08:51.400 align:left position:27.5%,start line:83% size:62.5% so we're trying to blend out the variability 08:51.500 --> 08:54.500 align:left position:27.5%,start line:83% size:62.5% that is inherent in any bale of cotton. 08:54.600 --> 08:56.800 align:left position:32.5%,start line:83% size:57.5% So by taking it off of 80 to 100 08:56.900 --> 08:59.200 align:left position:30%,start line:83% size:60% that we know the characteristics of, 08:59.300 --> 09:04.233 align:left position:35%,start line:83% size:55% we get a more consistent blend. 09:04.333 --> 09:06.433 align:left position:12.5%,start line:83% size:77.5% Jason: The tufts are delivered to a machine that cleans 09:06.533 --> 09:09.533 align:left position:25%,start line:83% size:65% and blends the cotton into a homogenous mixture. 09:09.633 --> 09:12.133 align:left position:20%,start line:83% size:70% From there, the rotating cylinder will "comb" 09:12.233 --> 09:15.433 align:left position:20%,start line:83% size:70% or "card" the tufts into individual fibers. 09:15.533 --> 09:17.433 align:left position:12.5%,start line:83% size:77.5% Anderson: What we're delivering out the front are 09:17.533 --> 09:19.233 align:left position:30%,start line:83% size:60% individual fibers that are rope- 09:19.333 --> 09:21.666 align:left position:22.5%,start line:83% size:67.5% in a ropelike structure that we call sliver. 09:21.766 --> 09:24.466 align:left position:17.5%,start line:83% size:72.5% Jason: Next, 6 strands are combined into one 09:24.566 --> 09:25.833 align:left position:22.5%,start line:89% size:67.5% in the drawing machine. 09:25.933 --> 09:28.233 align:left position:15%,start line:83% size:75% Anderson: And what a drawing process is intended to do 09:28.333 --> 09:31.033 align:left position:22.5%,start line:89% size:67.5% is parallel the fibers. 09:31.133 --> 09:33.266 align:left position:27.5%,start line:83% size:62.5% Get them from being individual fibers 09:33.366 --> 09:37.133 align:left position:27.5%,start line:83% size:62.5% to aligning them... side-by-side. 09:37.233 --> 09:38.633 align:left position:27.5%,start line:83% size:62.5% Jason: There's one last step before 09:38.733 --> 09:41.500 align:left position:30%,start line:83% size:60% individual cotton strands become yarn: 09:41.600 --> 09:44.833 align:left position:15%,start line:83% size:75% they will be twisted together for strength and stability. 09:44.933 --> 09:47.333 align:left position:20%,start line:83% size:70% Anderson: Once we get 'em parallel together, 09:47.433 --> 09:51.166 align:left position:27.5%,start line:83% size:62.5% that machine uses a rotor to spin the yarn 09:51.266 --> 09:54.933 align:left position:20%,start line:83% size:70% and what we do is we put those individual fibers 09:55.033 --> 09:59.766 align:left position:17.5%,start line:83% size:72.5% in that rotor and add twist and we can make a yarn. 09:59.866 --> 10:02.966 align:left position:12.5%,start line:83% size:77.5% Jason: This machine then spins and winds the yarn onto cones, 10:03.066 --> 10:06.366 align:left position:20%,start line:83% size:70% wrapping it at more than 120 revolutions a minute. 10:06.466 --> 10:07.766 align:left position:12.5%,start line:89% size:77.5% Anderson: It is forming a yarn 10:07.866 --> 10:10.200 align:left position:17.5%,start line:83% size:72.5% and the easiest way for me to describe this to you 10:10.300 --> 10:12.233 align:left position:22.5%,start line:83% size:67.5% if you're not familiar with a machine like this, 10:12.333 --> 10:15.500 align:left position:15%,start line:83% size:75% it's like throwing something onto the end of a tornado. 10:15.600 --> 10:17.933 align:left position:22.5%,start line:83% size:67.5% And what we're throwing onto the end of a tornado 10:18.033 --> 10:20.033 align:left position:27.5%,start line:83% size:62.5% is not a trailer or busses or things, 10:20.133 --> 10:22.266 align:left position:17.5%,start line:89% size:72.5% but it's individual fiber. 10:22.366 --> 10:24.733 align:left position:15%,start line:83% size:75% Jason: Cotton yarn which will then be packed, wrapped 10:24.833 --> 10:27.500 align:left position:20%,start line:83% size:70% and shipped to a company that uses the material 10:27.600 --> 10:30.166 align:left position:30%,start line:83% size:60% to knit or weave into t-shirts. 10:31.366 --> 10:33.933 align:left position:20%,start line:83% size:70% But cotton goes into much more than just clothes. 10:34.033 --> 10:36.466 align:left position:25%,start line:83% size:65% In 2007, the company acquired a firm 10:36.566 --> 10:40.633 align:left position:27.5%,start line:83% size:62.5% making cotton-based consumer products. 10:40.733 --> 10:44.300 align:left position:17.5%,start line:83% size:72.5% Anderson: Other uses in our company would be cotton balls. 10:44.400 --> 10:47.866 align:left position:15%,start line:83% size:75% We take the by-product waste that we take out of the yarn 10:47.966 --> 10:50.033 align:left position:25%,start line:83% size:65% and we bleach it and we make a cotton ball, 10:50.133 --> 10:53.133 align:left position:32.5%,start line:83% size:57.5% a cotton swab, or a make-up pad. 10:53.233 --> 10:55.633 align:left position:12.5%,start line:65% size:77.5% Jason: The U.S. Cotton Plant in Charlotte, North Carolina 10:55.733 --> 11:00.233 align:left position:17.5%,start line:65% size:72.5% recycles and re-uses cotton that didn't make it into yarn 11:00.333 --> 11:02.633 align:left position:20%,start line:83% size:70% The production techniques release cotton's 11:02.733 --> 11:05.233 align:left position:27.5%,start line:83% size:62.5% natural softness in items most of us 11:05.333 --> 11:07.600 align:left position:25%,start line:83% size:65% find in our bathrooms or medicine chests. 11:07.700 --> 11:10.800 align:left position:15%,start line:83% size:75% Anderson: We are the largest user in this country of cotton 11:10.900 --> 11:14.433 align:left position:15%,start line:83% size:75% so it's very, very important that farmers are growing 11:14.533 --> 11:17.266 align:left position:22.5%,start line:83% size:67.5% plenty of it so that we have a lot to choose from 11:17.366 --> 11:19.500 align:left position:22.5%,start line:83% size:67.5% but its also important that we work together, 11:19.600 --> 11:22.500 align:left position:20%,start line:83% size:70% work together to improve production practices, 11:22.600 --> 11:24.466 align:left position:30%,start line:83% size:60% work together to improve quality, 11:24.566 --> 11:27.066 align:left position:30%,start line:83% size:60% look at different varieties of cotton. 11:27.166 --> 11:29.366 align:left position:17.5%,start line:83% size:72.5% Jason: The mills here use a significant portion 11:29.466 --> 11:32.333 align:left position:22.5%,start line:83% size:67.5% of all the cotton grown in the United States. 11:32.433 --> 11:34.266 align:left position:25%,start line:83% size:65% And their additional production facilities 11:34.366 --> 11:36.966 align:left position:30%,start line:83% size:60% in Latin America add to the supply... 11:37.066 --> 11:39.833 align:left position:30%,start line:83% size:60% of products sold at home and abroad. 11:39.933 --> 11:40.766 align:left position:15%,start line:89% size:75% Anderson: I think cotton is a 11:40.866 --> 11:42.966 align:left position:22.5%,start line:83% size:67.5% very important product for the world. 11:43.066 --> 11:45.600 align:left position:17.5%,start line:89% size:72.5% Cotton employs a lot folks, 11:45.700 --> 11:48.033 align:left position:22.5%,start line:83% size:67.5% gives a lot of people a lot of great opportunities, 11:48.133 --> 11:50.866 align:left position:25%,start line:83% size:65% and it's a wonderful product for the consumer. 11:50.966 --> 11:53.700 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 11:53.800 --> 11:55.433 align:left position:25%,start line:83% size:65% Narr: We think about blue jeans as a 11:55.533 --> 11:58.500 align:left position:17.5%,start line:83% size:72.5% totally American invention, but the cotton material 11:58.600 --> 12:02.566 align:left position:20%,start line:83% size:70% they're made from, denim, was first created in France. 12:02.666 --> 12:03.633 align:left position:20%,start line:89% size:70% Brought to this country, 12:03.733 --> 12:05.933 align:left position:25%,start line:83% size:65% it was made into work pants by Levi Strauss. 12:06.033 --> 12:10.100 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 12:10.200 --> 12:12.866 align:left position:15%,start line:65% size:75% Rob: Alright, let's spin off, no pun intended, 12:12.966 --> 12:15.266 align:left position:20%,start line:65% size:70% in a couple of directions that take cotton 12:15.366 --> 12:18.000 align:left position:25%,start line:65% size:65% far from the world of clothing or blue jeans. 12:18.100 --> 12:20.966 align:left position:30%,start line:83% size:60% A cotton gin will separate the seeds 12:21.066 --> 12:22.500 align:left position:22.5%,start line:89% size:67.5% from the cotton fiber. 12:22.600 --> 12:25.566 align:left position:20%,start line:83% size:70% While the fiber is making its way into clothing, 12:25.666 --> 12:29.966 align:left position:15%,start line:71% size:75% those cotton seeds are taking a very different direction. 12:30.066 --> 12:33.800 align:left position:20%,start line:65% size:70% Welcome to the Lone Star State, where cotton is king. 12:33.900 --> 12:35.400 align:left position:17.5%,start line:71% size:72.5% Texas produces more cotton 12:35.500 --> 12:37.500 align:left position:25%,start line:83% size:65% than any other state in the nation. 12:37.600 --> 12:40.266 align:left position:30%,start line:83% size:60% And here at PYCO Industries in Lubbock, 12:40.366 --> 12:43.966 align:left position:20%,start line:83% size:70% cottonseed is the primary focus of their business. 12:44.066 --> 12:47.200 align:left position:17.5%,start line:83% size:72.5% Robert: For years they had cottonseed as a waste product 12:47.300 --> 12:50.533 align:left position:22.5%,start line:65% size:67.5% There was a time when- when it was given away 12:50.633 --> 12:53.233 align:left position:30%,start line:65% size:60% and people didn't need it for anything 12:53.333 --> 12:55.366 align:left position:25%,start line:83% size:65% 'til they figured out that it had the oil in it. 12:55.466 --> 12:57.600 align:left position:25%,start line:89% size:65% [sound of machinery] 12:57.700 --> 12:59.600 align:left position:25%,start line:83% size:65% Rob: It can easily be said that PYCO is 12:59.700 --> 13:02.800 align:left position:20%,start line:83% size:70% "squeezing out a profit" from cottonseed. 13:02.900 --> 13:06.900 align:left position:17.5%,start line:83% size:72.5% This Texas firm is owned by sixty cotton gin cooperatives 13:07.000 --> 13:09.300 align:left position:25%,start line:83% size:65% and specializes in a range of seed offerings 13:09.400 --> 13:12.433 align:left position:32.5%,start line:83% size:57.5% made from that one time waste product. 13:12.533 --> 13:16.266 align:left position:15%,start line:65% size:75% Ronnie: Right now, our oil on the crushed products 13:16.366 --> 13:19.033 align:left position:20%,start line:65% size:70% carries about 53 percent of our sales dollars. 13:19.133 --> 13:20.100 align:left position:22.5%,start line:83% size:67.5% Robert: Out of a ton of cottonseed 13:20.200 --> 13:22.600 align:left position:32.5%,start line:83% size:57.5% you make about 320 pounds of oil. 13:22.700 --> 13:27.600 align:left position:15%,start line:89% size:75% And so, we will crank out... 13:27.700 --> 13:30.133 align:left position:35%,start line:83% size:55% we make about 720,000 pounds a day. 13:30.233 --> 13:32.700 align:left position:25%,start line:89% size:65% [metal lever squeaks] 13:32.800 --> 13:35.433 align:left position:15%,start line:83% size:75% Rob: Almost around the clock, dozens of big rigs 13:35.533 --> 13:39.566 align:left position:30%,start line:83% size:60% deliver loads of cottonseed from the gins. 13:39.666 --> 13:43.733 align:left position:17.5%,start line:83% size:72.5% First stop... machines that clean debris from the seed. 13:43.833 --> 13:47.000 align:left position:20%,start line:65% size:70% Doug: When we clean it we remove basically everything, 13:47.100 --> 13:49.700 align:left position:17.5%,start line:65% size:72.5% all the foreign matter with the exception of the seed. 13:49.800 --> 13:53.800 align:left position:15%,start line:71% size:75% Sticks, rocks, metal, burrs. 13:53.900 --> 13:59.000 align:left position:15%,start line:83% size:75% Anything that's come into the plant that's not the seed. 13:59.100 --> 14:01.133 align:left position:20%,start line:83% size:70% Rob: The seed then heads to stripping machines 14:01.233 --> 14:02.933 align:left position:25%,start line:89% size:65% called "de-linters". 14:03.033 --> 14:04.533 align:left position:17.5%,start line:89% size:72.5% They remove the tiny fibers 14:04.633 --> 14:08.300 align:left position:30%,start line:83% size:60% of leftover lint found on the seed. 14:08.400 --> 14:11.733 align:left position:17.5%,start line:83% size:72.5% That collected "lint" ends up being used in everything 14:11.833 --> 14:14.900 align:left position:22.5%,start line:83% size:67.5% from mattress stuffing to food products. 14:15.000 --> 14:18.066 align:left position:17.5%,start line:83% size:72.5% Robert: And they're used in differing industries 14:18.166 --> 14:23.533 align:left position:17.5%,start line:83% size:72.5% from papers to currency and also made into cellulose, 14:23.633 --> 14:25.966 align:left position:17.5%,start line:89% size:72.5% which is used in plastics, 14:26.066 --> 14:28.766 align:left position:37.5%,start line:83% size:52.5% TV screens, different things like that. 14:28.866 --> 14:31.866 align:left position:17.5%,start line:83% size:72.5% Rob: By now the seeds look like just what they are... 14:31.966 --> 14:34.133 align:left position:17.5%,start line:89% size:72.5% black hulled cotton seeds. 14:34.233 --> 14:35.900 align:left position:30%,start line:89% size:60% So... next step? 14:36.000 --> 14:39.500 align:left position:20%,start line:83% size:70% These machines crack open and separate the hull 14:39.600 --> 14:41.433 align:left position:15%,start line:89% size:75% from the "meat" of the seed. 14:41.533 --> 14:43.566 align:left position:15%,start line:83% size:75% Robert: Hulls are used in the cattle feeding business. 14:43.666 --> 14:46.300 align:left position:20%,start line:83% size:70% It's a roughage, they use that in the feed yard. 14:46.400 --> 14:47.766 align:left position:27.5%,start line:83% size:62.5% Rob: The remaining "heart" of the seed 14:47.866 --> 14:51.633 align:left position:20%,start line:89% size:70% is smashed into flakes... 14:51.733 --> 14:53.766 align:left position:35%,start line:83% size:55% ...heated and pressure treated 14:53.866 --> 14:58.066 align:left position:30%,start line:83% size:60% into oily pellets called collets. 14:58.166 --> 15:00.100 align:left position:27.5%,start line:83% size:62.5% Those pellets pass through a machine 15:00.200 --> 15:03.366 align:left position:22.5%,start line:83% size:67.5% which finally separates the oil from the meal. 15:03.466 --> 15:06.333 align:left position:15%,start line:83% size:75% Robert: We'll make about 900 pounds of cottonseed meal 15:06.433 --> 15:07.566 align:left position:25%,start line:89% size:65% out of a ton of seed. 15:07.666 --> 15:09.900 align:left position:17.5%,start line:89% size:72.5% And that's for cattle feed. 15:10.000 --> 15:14.100 align:left position:22.5%,start line:83% size:67.5% It's a great protein... 41 percent protein. 15:14.200 --> 15:15.333 align:left position:25%,start line:89% size:65% Rob: As for the oil. 15:15.433 --> 15:18.066 align:left position:20%,start line:59% size:70% Shipped by rail, it goes through one more process 15:18.166 --> 15:20.300 align:left position:30%,start line:59% size:60% before being sold for consumer use 15:20.400 --> 15:24.133 align:left position:27.5%,start line:59% size:62.5% in everything from salad oil to frying fats. 15:24.233 --> 15:27.000 align:left position:12.5%,start line:83% size:77.5% Ronnie: We have a market place that goes pretty much 15:27.100 --> 15:29.266 align:left position:20%,start line:89% size:70% East Coast to West Coast. 15:29.366 --> 15:31.800 align:left position:15%,start line:83% size:75% We have some potato chippers that are on the East Coast 15:31.900 --> 15:34.500 align:left position:22.5%,start line:83% size:67.5% that use quite a bit of oil in making potato chips. 15:34.600 --> 15:39.066 align:left position:15%,start line:83% size:75% And the Bay Area likes it for the wok frying and so forth 15:39.166 --> 15:41.533 align:left position:20%,start line:83% size:70% because of the attributes that our oil has. 15:41.633 --> 15:44.166 align:left position:25%,start line:83% size:65% Robert: Cottonseed is your daily life. 15:44.266 --> 15:45.733 align:left position:27.5%,start line:83% size:62.5% And that's kind of what we look at. 15:45.833 --> 15:48.066 align:left position:27.5%,start line:83% size:62.5% It's in everything that we do. 15:48.166 --> 15:51.033 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 15:51.133 --> 15:52.400 align:left position:15%,start line:89% size:75% Narr: An average cotton fiber 15:52.500 --> 15:54.466 align:left position:30%,start line:83% size:60% is slightly more than one inch long. 15:54.566 --> 15:56.900 align:left position:35%,start line:83% size:55% That fiber is a single cell... 15:57.000 --> 15:59.500 align:left position:20%,start line:83% size:70% one of the largest cells found in the plant kingdom. 15:59.600 --> 16:01.600 align:left position:32.5%,start line:83% size:57.5% One other fact- cotton can absorb more 16:01.700 --> 16:03.533 align:left position:30%,start line:83% size:60% than 20 times its weight in water. 16:04.900 --> 16:07.966 align:left position:17.5%,start line:83% size:72.5% Rob: Cotton is grown across the country from Alabama to 16:08.066 --> 16:11.866 align:left position:17.5%,start line:83% size:72.5% California and it's a crop with a long growing season. 16:11.966 --> 16:14.133 align:left position:25%,start line:83% size:65% Planting in Texas can begin in early spring, 16:14.233 --> 16:16.500 align:left position:25%,start line:83% size:65% but cotton may not be planted until June in 16:16.600 --> 16:18.200 align:left position:17.5%,start line:89% size:72.5% other parts of the country. 16:18.300 --> 16:20.633 align:left position:27.5%,start line:83% size:62.5% Sarah Gardner says, cotton farmers aside, 16:20.733 --> 16:24.400 align:left position:20%,start line:83% size:70% some other folks are busy with the crop year round. 16:24.500 --> 16:27.133 align:left position:22.5%,start line:83% size:67.5% Sarah: Cotton and cows seem an unlikely pairing 16:27.233 --> 16:28.866 align:left position:15%,start line:89% size:75% when it comes to agriculture, 16:28.966 --> 16:31.066 align:left position:32.5%,start line:65% size:57.5% but here on the Kleinpeter Dairy Farm 16:31.166 --> 16:32.833 align:left position:17.5%,start line:71% size:72.5% in South Central Louisiana, 16:32.933 --> 16:35.466 align:left position:25%,start line:83% size:65% cotton has become an essential ingredient in the 16:35.566 --> 16:38.533 align:left position:20%,start line:83% size:70% production of the farm's milk and other products. 16:38.633 --> 16:41.700 align:left position:25%,start line:83% size:65% A century back, Jeff Kleinpeter's ancestors 16:41.800 --> 16:43.966 align:left position:35%,start line:83% size:55% raised cotton on this very land- 16:44.066 --> 16:47.466 align:left position:17.5%,start line:83% size:72.5% pulling the fibers from the plant in their own cotton gin 16:47.566 --> 16:48.733 align:left position:17.5%,start line:89% size:72.5% and then looking for a way 16:48.833 --> 16:51.433 align:left position:27.5%,start line:83% size:62.5% to use the leftover seeds and hulls. 16:51.533 --> 16:52.700 align:left position:30%,start line:83% size:60% Jeff, it was your great-grandfather 16:52.800 --> 16:55.066 align:left position:17.5%,start line:83% size:72.5% who started feeding cattle cottonseed, isn't that right? 16:55.166 --> 16:59.066 align:left position:25%,start line:65% size:65% Jeff: That's correct. He hated to waste anything. 16:59.166 --> 17:03.000 align:left position:22.5%,start line:65% size:67.5% We had a steam-powered cotton gin in Louisiana and 17:03.100 --> 17:06.600 align:left position:20%,start line:83% size:70% the waste product was the cottonseed and he was told 17:06.700 --> 17:09.766 align:left position:22.5%,start line:83% size:67.5% by a LSU professor that if we fed that to cows, 17:09.866 --> 17:11.733 align:left position:27.5%,start line:83% size:62.5% we'd have the best milk in the world. 17:11.833 --> 17:13.533 align:left position:30%,start line:89% size:60% That was in 1910. 17:13.633 --> 17:14.966 align:left position:15%,start line:89% size:75% Sarah: Today, a large portion 17:15.066 --> 17:17.233 align:left position:25%,start line:83% size:65% of all the cottonseed produced in the U.S. 17:17.333 --> 17:20.666 align:left position:20%,start line:83% size:70% is added to the feed mix of cattle and dairy cows. 17:20.766 --> 17:23.766 align:left position:22.5%,start line:83% size:67.5% The makeup of the meal, seeds and hulls adds 17:23.866 --> 17:27.066 align:left position:22.5%,start line:83% size:67.5% digestible protein and fiber to their diets. 17:27.166 --> 17:29.166 align:left position:10%,start line:83% size:80% Now when I look at the feed down here on the ground, 17:29.266 --> 17:31.900 align:left position:22.5%,start line:83% size:67.5% I can't see cottonseed but it's in there. 17:32.000 --> 17:33.466 align:left position:27.5%,start line:89% size:62.5% It's a mix, right? 17:33.566 --> 17:34.500 align:left position:25%,start line:89% size:65% Jeff: It's in there. 17:34.600 --> 17:37.866 align:left position:27.5%,start line:83% size:62.5% It's mixed up with- with the feed itself. 17:37.966 --> 17:40.600 align:left position:15%,start line:89% size:75% That's an actual cottonseed, 17:40.700 --> 17:44.366 align:left position:25%,start line:83% size:65% just like the end of a Q-tip and we fix it- 17:44.466 --> 17:46.200 align:left position:27.5%,start line:83% size:62.5% dip it in there and mix it in there 17:46.300 --> 17:48.366 align:left position:22.5%,start line:83% size:67.5% and fix it up for these girls and the higher a 17:48.466 --> 17:50.500 align:left position:15%,start line:89% size:75% protein diet we put them on, 17:50.600 --> 17:53.333 align:left position:27.5%,start line:83% size:62.5% the higher the fat content on the milk 17:53.433 --> 17:55.166 align:left position:17.5%,start line:83% size:72.5% and the better the quality of the milk will be 17:55.266 --> 17:56.966 align:left position:25%,start line:89% size:65% for taste and texture 17:57.066 --> 18:00.766 align:left position:17.5%,start line:83% size:72.5% so we've been feeding it to our cows ever since 1910. 18:00.866 --> 18:01.800 align:left position:15%,start line:89% size:75% Sarah: While the Kleinpeters 18:01.900 --> 18:04.300 align:left position:25%,start line:83% size:65% get their cottonseed from outside sources, 18:04.400 --> 18:06.866 align:left position:17.5%,start line:83% size:72.5% they grow other ingredients like rye grass 18:06.966 --> 18:08.700 align:left position:22.5%,start line:89% size:67.5% right on the property. 18:08.800 --> 18:10.766 align:left position:20%,start line:83% size:70% Jeff: We're mixing seven different ingredients for 18:10.866 --> 18:14.533 align:left position:15%,start line:83% size:75% these cows so we really have to give them a balanced diet, 18:14.633 --> 18:16.733 align:left position:32.5%,start line:83% size:57.5% not only to get great milk production 18:16.833 --> 18:19.466 align:left position:20%,start line:83% size:70% but we need to take care of this animal as well, 18:19.566 --> 18:22.500 align:left position:22.5%,start line:83% size:67.5% keep her healthy for as long as we can keep her 18:22.600 --> 18:25.200 align:left position:22.5%,start line:83% size:67.5% because she's an asset to our family business. 18:25.300 --> 18:27.300 align:left position:12.5%,start line:83% size:77.5% Sarah: There's another approach to dairy production here 18:27.400 --> 18:29.533 align:left position:32.5%,start line:83% size:57.5% that most of us never think about. 18:29.633 --> 18:32.800 align:left position:27.5%,start line:83% size:62.5% The farm's 700 cows get milked in a parlor 18:32.900 --> 18:35.366 align:left position:20%,start line:89% size:70% where quiet is essential. 18:35.466 --> 18:36.700 align:left position:27.5%,start line:83% size:62.5% Jeff: Quiet in the milking parlor 18:36.800 --> 18:39.333 align:left position:32.5%,start line:83% size:57.5% means a cow is gonna be relaxed, 18:39.433 --> 18:41.266 align:left position:32.5%,start line:83% size:57.5% she's gonna let down more milk, 18:41.366 --> 18:42.966 align:left position:15%,start line:89% size:75% she's gonna milk out better, 18:43.066 --> 18:45.400 align:left position:22.5%,start line:83% size:67.5% she's gonna give better quality milk for us 18:45.500 --> 18:47.300 align:left position:25%,start line:83% size:65% and we believe that's the right thing to do, 18:47.400 --> 18:50.266 align:left position:20%,start line:83% size:70% not only for the cow but for our customers as well. 18:50.366 --> 18:52.466 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 18:52.566 --> 18:53.600 align:left position:12.5%,start line:89% size:77.5% Sarah: In addition to the milk, 18:53.700 --> 18:55.933 align:left position:32.5%,start line:83% size:57.5% cream and other fluid dairy products, 18:56.033 --> 18:57.900 align:left position:25%,start line:83% size:65% the Kleinpeters have added ice cream 18:58.000 --> 18:59.766 align:left position:27.5%,start line:83% size:62.5% to their production line in a bid to 18:59.866 --> 19:03.333 align:left position:22.5%,start line:83% size:67.5% expand their operation outside the immediate area. 19:03.433 --> 19:05.600 align:left position:10%,start line:83% size:80% Jeff: Well, we ship our milk and dairy products and ice cream 19:05.700 --> 19:07.700 align:left position:22.5%,start line:89% size:67.5% to all of Louisiana and 19:07.800 --> 19:09.833 align:left position:22.5%,start line:83% size:67.5% part of the Gulf coast of Mississippi 19:09.933 --> 19:13.000 align:left position:22.5%,start line:83% size:67.5% and we're looking into Texas at this point in time 19:13.100 --> 19:15.966 align:left position:20%,start line:83% size:70% so during the recession, for our company to be growing 19:16.066 --> 19:17.933 align:left position:17.5%,start line:89% size:72.5% for me is a special thing. 19:18.033 --> 19:20.900 align:left position:12.5%,start line:83% size:77.5% Sarah: And while the future is on the family's radar screen, 19:21.000 --> 19:23.633 align:left position:15%,start line:83% size:75% Jeff admits that the efforts of those in the past 19:23.733 --> 19:26.500 align:left position:22.5%,start line:83% size:67.5% really set the tone in creating a farming operation 19:26.600 --> 19:30.633 align:left position:17.5%,start line:83% size:72.5% that's sustainable today... and tomorrow. 19:30.733 --> 19:33.866 align:left position:15%,start line:83% size:75% Jeff: Sustainability is very important in our industry. 19:33.966 --> 19:36.966 align:left position:27.5%,start line:83% size:62.5% That's how we feed cottonseeds today. 19:37.066 --> 19:40.566 align:left position:25%,start line:83% size:65% It was a sustainable practice back in 1910 19:40.666 --> 19:43.266 align:left position:25%,start line:83% size:65% to feed something to animals that would otherwise 19:43.366 --> 19:47.466 align:left position:17.5%,start line:83% size:72.5% go to waste and that's how we're still moving today, 19:47.566 --> 19:50.166 align:left position:22.5%,start line:83% size:67.5% moving forward not only in the dairy farm industry 19:50.266 --> 19:52.600 align:left position:27.5%,start line:83% size:62.5% but in our process and packaging as well. 19:52.700 --> 19:55.600 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 19:55.700 --> 19:58.533 align:left position:17.5%,start line:83% size:72.5% Narr: We call U.S. currency 'paper money' 19:58.633 --> 20:00.466 align:left position:30%,start line:83% size:60% but the bills are actually a blend of 20:00.566 --> 20:03.866 align:left position:20%,start line:89% size:70% 75% cotton and 25% linen. 20:03.966 --> 20:05.600 align:left position:35%,start line:83% size:55% Thousands of 100 dollar bills 20:05.700 --> 20:07.633 align:left position:30%,start line:83% size:60% can be made from one bale of cotton. 20:09.666 --> 20:11.766 align:left position:20%,start line:83% size:70% Rob: We've traveled cross country to share some stories 20:11.866 --> 20:15.366 align:left position:15%,start line:83% size:75% about cotton and clothing... even cattle feed. 20:15.466 --> 20:17.600 align:left position:22.5%,start line:83% size:67.5% But the cottonseed oil we mentioned earlier 20:17.700 --> 20:19.600 align:left position:15%,start line:89% size:75% has long been a recipe staple 20:19.700 --> 20:23.333 align:left position:17.5%,start line:83% size:72.5% in many kitchens across the country and around the world. 20:23.433 --> 20:26.666 align:left position:22.5%,start line:83% size:67.5% Jason Shoultz says the cotton and cooking connection 20:26.766 --> 20:29.433 align:left position:22.5%,start line:83% size:67.5% is especially important to one restaurant 20:29.533 --> 20:30.666 align:left position:22.5%,start line:89% size:67.5% in the Lone Star State. 20:30.766 --> 20:32.666 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 20:32.766 --> 20:36.433 align:left position:22.5%,start line:83% size:67.5% Josh: Okay, today we've got 150 people. 20:36.533 --> 20:39.533 align:left position:22.5%,start line:65% size:67.5% We're gonna do catfish and fried chicken. 20:39.633 --> 20:40.966 align:left position:12.5%,start line:71% size:77.5% Jason: The day starts early at 20:41.066 --> 20:44.233 align:left position:17.5%,start line:65% size:72.5% River Smith's Restaurant in Lubbock, Texas where they're 20:44.333 --> 20:47.033 align:left position:20%,start line:83% size:70% not only known for their fried chicken and catfish, 20:47.133 --> 20:50.866 align:left position:15%,start line:83% size:75% but also for their particular method of cooking. 20:50.966 --> 20:53.033 align:left position:22.5%,start line:83% size:67.5% Paul: We cook it in the cottonseed oil at 20:53.133 --> 20:55.966 align:left position:25%,start line:65% size:65% about 350 degrees for about five minutes, 20:56.066 --> 20:57.433 align:left position:30%,start line:65% size:60% and it comes out golden brown 20:57.533 --> 20:59.800 align:left position:32.5%,start line:65% size:57.5% and the flavor is just unbelievable. 20:59.900 --> 21:02.633 align:left position:12.5%,start line:83% size:77.5% Jason: Cottonseed oil has been used for cooking since 21:02.733 --> 21:05.233 align:left position:22.5%,start line:83% size:67.5% the 1880s and was a key ingredient in some of 21:05.333 --> 21:08.533 align:left position:25%,start line:83% size:65% the first shortening products sold worldwide. 21:08.633 --> 21:11.433 align:left position:20%,start line:83% size:70% Today, the oil is used in salad oil, mayonnaise, 21:11.533 --> 21:14.133 align:left position:17.5%,start line:83% size:72.5% baked goods and snack foods like potato chips. 21:14.233 --> 21:16.933 align:left position:22.5%,start line:83% size:67.5% Since Texas is a major cotton growing state, 21:17.033 --> 21:19.466 align:left position:35%,start line:83% size:55% Paul sees his culinary approach as 21:19.566 --> 21:21.833 align:left position:20%,start line:89% size:70% supporting local farmers. 21:21.933 --> 21:22.966 align:left position:10%,start line:89% size:80% Paul: When my customers come in, 21:23.066 --> 21:24.733 align:left position:30%,start line:83% size:60% they ask where my products come from, 21:24.833 --> 21:26.900 align:left position:20%,start line:83% size:70% I can tell them it comes from the South Plains. 21:27.000 --> 21:29.400 align:left position:32.5%,start line:83% size:57.5% I know that my farmers did that. 21:29.500 --> 21:32.766 align:left position:30%,start line:83% size:60% And two, y'know, it's helping the people 21:32.866 --> 21:34.700 align:left position:30%,start line:83% size:60% that are in here buying food from me. 21:34.800 --> 21:36.700 align:left position:25%,start line:83% size:65% Y'know, and if I can keep them in business, 21:36.800 --> 21:38.266 align:left position:27.5%,start line:83% size:62.5% then they're gonna keep me in business. 21:38.366 --> 21:41.400 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 21:41.500 --> 21:43.733 align:left position:17.5%,start line:83% size:72.5% Josh: Okay guys, let's go! We're ready to go! 21:43.833 --> 21:48.066 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 21:48.166 --> 21:49.566 align:left position:20%,start line:83% size:70% Jason: A good portion of Paul's business is 21:49.666 --> 21:51.966 align:left position:25%,start line:83% size:65% catering to community activities in Lubbock 21:52.066 --> 21:54.466 align:left position:20%,start line:89% size:70% and the surrounding area. 21:54.566 --> 21:57.233 align:left position:20%,start line:83% size:70% He has a fitting customer on this late summer morning- 21:57.333 --> 21:59.633 align:left position:30%,start line:83% size:60% cooking for some 150 cotton growers 21:59.733 --> 22:02.366 align:left position:22.5%,start line:83% size:67.5% at an annual cotton gin co-op meeting. 22:02.466 --> 22:06.933 align:left position:47.5%,start line:71% size:42.5% ♪♪♪ 22:07.033 --> 22:10.866 align:left position:17.5%,start line:83% size:72.5% Once the buffet line is set the cooking gets underway. 22:10.966 --> 22:13.233 align:left position:17.5%,start line:83% size:72.5% More than a hundred pounds of chicken pieces along 22:13.333 --> 22:18.266 align:left position:20%,start line:83% size:70% with catfish fillets are deep-fried to a golden brown. 22:18.366 --> 22:19.700 align:left position:22.5%,start line:83% size:67.5% Josh: Once you pull it out of this batter, 22:19.800 --> 22:21.666 align:left position:25%,start line:83% size:65% you want to knock any excess batter off, 22:21.766 --> 22:23.066 align:left position:20%,start line:89% size:70% pat it a couple of times. 22:23.166 --> 22:24.900 align:left position:25%,start line:83% size:65% That'll also flatten your fish out. 22:25.000 --> 22:28.133 align:left position:15%,start line:83% size:75% Jason: As with everything in cooking, timing is essential 22:28.233 --> 22:30.866 align:left position:30%,start line:83% size:60% to delivering the product to your plate. 22:30.966 --> 22:32.966 align:left position:20%,start line:83% size:70% Josh: You can see on this chicken right here, 22:33.066 --> 22:37.100 align:left position:32.5%,start line:83% size:57.5% coming out to a nice golden brown... 22:37.200 --> 22:39.666 align:left position:32.5%,start line:83% size:57.5% You can see how crunchy the outside is. 22:39.766 --> 22:44.200 align:left position:15%,start line:65% size:75% And the inside, we cooked to the right temperature, 22:44.300 --> 22:46.766 align:left position:30%,start line:65% size:60% it's still gonna have all the juice 22:46.866 --> 22:48.366 align:left position:30%,start line:65% size:60% and all the taste that it needs to have. 22:48.466 --> 22:50.500 align:left position:47.5%,start line:71% size:42.5% ♪♪♪ 22:50.600 --> 22:53.466 align:left position:10%,start line:83% size:80% Jason: Once the cottonseed fried food is ready for the table. 22:53.566 --> 22:55.700 align:left position:15%,start line:89% size:75% Josh: Yes sir, we are ready. 22:55.800 --> 22:58.900 align:left position:15%,start line:83% size:75% Jason: Patrons line up to dig into the country cooking 22:59.000 --> 23:00.466 align:left position:17.5%,start line:89% size:72.5% laid out by River Smiths... 23:00.566 --> 23:03.400 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 23:03.500 --> 23:06.100 align:left position:27.5%,start line:83% size:62.5% ...which keeps the cooks hopping. 23:06.200 --> 23:08.500 align:left position:17.5%,start line:83% size:72.5% Josh: You figure about four pieces of catfish a person, 23:08.600 --> 23:10.433 align:left position:25%,start line:83% size:65% so you're looking at- we're going to do about 23:10.533 --> 23:13.466 align:left position:35%,start line:83% size:55% probably 800 pieces of catfish. 23:13.566 --> 23:15.866 align:left position:17.5%,start line:83% size:72.5% Jason: Some of the chemical compounds in cottonseed oil 23:15.966 --> 23:18.733 align:left position:22.5%,start line:83% size:67.5% give it heat stability and a long shelf life: 23:18.833 --> 23:22.133 align:left position:20%,start line:83% size:70% characteristics important to cooks like Josh. 23:22.233 --> 23:26.133 align:left position:15%,start line:83% size:75% Josh: Ya know, I can feed up to 5,000- 5,500 people 23:26.233 --> 23:30.433 align:left position:20%,start line:83% size:70% on just one- one stretch of cottonseed oil 23:30.533 --> 23:33.500 align:left position:25%,start line:83% size:65% as long as it's been filtered properly. 23:33.600 --> 23:36.133 align:left position:15%,start line:83% size:75% Jason: Cooking traits aside, for diners at this event 23:36.233 --> 23:39.300 align:left position:17.5%,start line:89% size:72.5% the only focus is on taste. 23:39.400 --> 23:42.100 align:left position:20%,start line:71% size:70% Becky: Well, I love River Smith's. 23:42.200 --> 23:45.100 align:left position:15%,start line:65% size:75% It makes it nice and crispy, the cottonseed oil does. 23:45.200 --> 23:48.333 align:left position:12.5%,start line:65% size:77.5% Denver: River Smith's is a long time Lubbock restaurant. 23:48.433 --> 23:51.933 align:left position:20%,start line:65% size:70% We eat there quite a bit during the regular year. 23:52.033 --> 23:54.100 align:left position:20%,start line:83% size:70% So anytime they come out to one of these functions, 23:54.200 --> 23:56.033 align:left position:27.5%,start line:89% size:62.5% we try to be here. 23:56.133 --> 23:59.166 align:left position:17.5%,start line:83% size:72.5% Jason: And for Paul and his crew, the end of events like 23:59.266 --> 24:02.900 align:left position:12.5%,start line:83% size:77.5% this generate an opportunity to give their cottonseed oil 24:03.000 --> 24:06.133 align:left position:35%,start line:83% size:55% another life outside the fryer. 24:06.233 --> 24:08.133 align:left position:17.5%,start line:83% size:72.5% Paul: We filter the grease and take it to a bin, 24:08.233 --> 24:10.133 align:left position:22.5%,start line:83% size:67.5% and then Valley Protein out of Amarillo 24:10.233 --> 24:12.266 align:left position:22.5%,start line:83% size:67.5% comes and picks it up, and then they turn it 24:12.366 --> 24:16.600 align:left position:20%,start line:83% size:70% into cattle feed for our ranchers around Texas. 24:16.700 --> 24:19.500 align:left position:30%,start line:83% size:60% So, y'know, it's- we're giving back. 24:19.600 --> 24:20.900 align:left position:35%,start line:83% size:55% Y'know, they- they come pick it up, 24:21.000 --> 24:22.866 align:left position:30%,start line:83% size:60% they produce the food for the farmers, 24:22.966 --> 24:24.133 align:left position:30%,start line:83% size:60% we're givin' back to the ranchers 24:24.233 --> 24:28.000 align:left position:17.5%,start line:83% size:72.5% after buying it from them, y'know, it's a great thing. 24:28.100 --> 24:30.966 align:left position:12.5%,start line:83% size:77.5% Jason: Paul will tell you that cottonseed, cooking, chicken 24:31.066 --> 24:34.466 align:left position:20%,start line:83% size:70% and catfish are all part of his family's history. 24:34.566 --> 24:36.800 align:left position:30%,start line:83% size:60% Just look at the mural on the wall. 24:36.900 --> 24:38.366 align:left position:12.5%,start line:89% size:77.5% Paul: That is actually my dad. 24:38.466 --> 24:41.833 align:left position:22.5%,start line:83% size:67.5% We- all of our logos on everything that we've got 24:41.933 --> 24:45.333 align:left position:27.5%,start line:83% size:62.5% is "Ol' Man River" Bob Corcorran, 24:45.433 --> 24:49.300 align:left position:17.5%,start line:83% size:72.5% the infamous River Smith's Catfish King, as they say... 24:49.400 --> 24:52.400 align:left position:47.5%,start line:89% size:42.5% ♪♪♪ 24:52.500 --> 24:53.500 align:left position:12.5%,start line:89% size:77.5% Rob: I think we can safely say 24:53.600 --> 24:55.733 align:left position:32.5%,start line:83% size:57.5% that you're all caught up on cotton. 24:55.833 --> 24:57.100 align:left position:30%,start line:83% size:60% Hey, before we go let's remind you that 24:57.200 --> 24:59.066 align:left position:22.5%,start line:83% size:67.5% our America's Heartland website has video 24:59.166 --> 25:00.800 align:left position:22.5%,start line:89% size:67.5% from all our shows and 25:00.900 --> 25:03.366 align:left position:17.5%,start line:83% size:72.5% links to other information about agriculture. 25:03.466 --> 25:05.966 align:left position:30%,start line:83% size:60% You'll find us at AmericasHeartland.org 25:06.066 --> 25:08.766 align:left position:20%,start line:83% size:70% And if you're busy in the social media world as well, 25:08.866 --> 25:11.200 align:left position:32.5%,start line:83% size:57.5% look for us on Facebook and Twitter. 25:11.300 --> 25:13.566 align:left position:20%,start line:83% size:70% Thanks for coming along, we'll see you next time 25:13.666 --> 25:15.566 align:left position:35%,start line:83% size:55% right here on America's Heartland. 25:16.733 --> 25:20.266 align:left position:12.5%,start line:5% size:77.5% Narr: You can purchase a DVD or Blu-ray copy of this program. 25:20.366 --> 25:21.333 align:left position:30%,start line:5% size:60% Here's the cost: 25:23.033 --> 25:28.733 align:left position:22.5%,start line:5% size:67.5% To order, just visit us online or call 888-814-3923 25:28.833 --> 25:30.733 align:left position:47.5%,start line:5% size:42.5% ♪♪♪ 25:30.833 --> 25:37.066 align:left position:15%,start line:83% size:75% ♪♪♪ You can see it in the eyes of every woman and man ♪♪♪ 25:37.166 --> 25:43.100 align:left position:17.5%,start line:83% size:72.5% ♪♪♪ In America's Heartland, livin' close to the land ♪♪♪ 25:43.200 --> 25:46.133 align:left position:30%,start line:83% size:60% ♪♪♪ There's a love for the country ♪♪♪ 25:46.233 --> 25:49.133 align:left position:32.5%,start line:83% size:57.5% ♪♪♪ And a pride in the brand ♪♪♪ 25:49.233 --> 25:51.766 align:left position:15%,start line:89% size:75% ♪♪♪ In America's Heartland ♪♪♪ 25:51.866 --> 25:58.700 align:left position:27.5%,start line:83% size:62.5% ♪♪♪ Livin' close... close to the land ♪♪♪ 25:58.800 --> 26:02.300 align:left position:15%,start line:83% size:75% Narr: America's Heartland is made possible by... 26:02.400 --> 26:05.033 align:left position:30%,start line:83% size:60% CropLife America. And it's member companies 26:05.133 --> 26:07.900 align:left position:22.5%,start line:83% size:67.5% and associations in the crop protection industry 26:08.000 --> 26:12.666 align:left position:37.5%,start line:5% size:52.5% including: 26:14.000 --> 26:16.766 align:left position:35%,start line:83% size:55% Farm Credit - financing agriculture 26:16.866 --> 26:19.033 align:left position:15%,start line:89% size:75% and rural America since 1916. 26:19.133 --> 26:20.933 align:left position:32.5%,start line:83% size:57.5% Farm Credit is cooperatively owned 26:21.033 --> 26:22.733 align:left position:25%,start line:83% size:65% by America's farmers and ranchers. 26:22.833 --> 26:27.533 align:left position:35%,start line:83% size:55% Learn more at farmcredit.com. 26:27.633 --> 26:30.233 align:left position:35%,start line:83% size:55% The Fund for Agriculture Education - 26:30.333 --> 26:32.333 align:left position:22.5%,start line:83% size:67.5% A fund created by KVIE to support 26:32.433 --> 26:34.533 align:left position:27.5%,start line:83% size:62.5% America's Heartland programming. 26:34.633 --> 26:38.933 align:left position:25%,start line:5% size:65% Contributors include the following: 26:39.033 --> 26:44.033 align:left position:47.5%,start line:83% size:42.5% ♪♪♪